March 2023

Back in August 2020 when I restamped the updated VIN to the chassis I felt I might be able to improve on the poor quality factory supplied VIN plate. Now that I have small milling machine with CNC control, I experiment with some aluminium sheet and engraving bits. I use Fusion 360 to import a copy of the Ultima Sports Ltd text along with typing in the new VIN. I am pretty pleased with the results.

VIN Plate    VIN Plate   

 

VIN Plate    VIN Plate   


Now that the centre tub has been secured it is time to fit out the dash. All gauges, buttons and tell-tale lamps are installed without any dramas.

Dash 


The battery cables are tidied up the washer and brake reservoirs are fitted.

Battery Cables    Reservoirs    Reservoirs   

 

At this stage it is time to perform a final fit on the fuel system and then fit the engine

Fuel System    Fuel System    Fuel System   

Engine    Engine   

 

Back in April 2020 when the initial engine fit was performed I had to shorten the 'Autobionics' custom cooling S pipe.
Because I had removed the bead off of the end of the pipe, I need to recreate this to prevent the possibility of the silicon hose slipping off when under pressure. I investigate beading tools but for a single job they seem to be too much of a financial outlay. Further googling show some people had success by modifying a pair of vice grips so after watching a couple more videos I sacrifice a set of grips. The result was surprisingly good.

Beading    Beading 

  Beading   Beading

 

Plumbing    Plumbing    Plumbing   


Finally it is time to refit the transaxle and fit the driveshafts.

Transaxle    Transaxle

 

To lower the car from the dolly I decide that the easiest and probably safest way was incrementally lowering each end. To achieve this I fabricate some longer stand inserts, starting with the longer ones and progressing down the sizes I lower it a couple of inches at a time 

  Axle Stands    Axle Stands   


Once at ground level I can sit the car on some wheel skates I have recently bought allowing some sideways mobility.

Wheel Dolly    Wheel Dolly